03 . [polyurethane] and PE [polyethylene] foam for custom packaging laser engrave wood : sharp and deep solid wood laser engraving: up to 5mm depth in one pass! t.src=v;s=b.getElementsByTagName(e)[0];s.parentNode.insertBefore(t,s)}(window, Hard and stiff and sensitive to stress concentrations. This is fairly minimal and usually unnoticeable. EVA MAT and PE FOAM laser engraving machine are our main product. We can go smaller (see cut width image above) but this can make your components quite fragile which might not be suitable for the application. Free shipping. Our oscillating knife cutting machine and CNC Router with CCD vision system are the most advantage routing tools for foams. Model making, Point of purchase, signage & display, furniture, models and display cases, glazing, forming and fabrication. $(this).children('.twomodle_in').children('.left').children("#perset_4").children("span").delay(1500).animate({"width":"76%"},800,'easeOutSine'); The laser easily cuts through a variety of foam thicknesses allowing you to precisely cut inserts that fit your specific tools. Bonding and glueing acrylics» Materials all Laser cut & engraved from sheet materials. See more on laser cutting acrylic» Laser Cutting of compression foam Inducon® is a compression foam from the German Company Mayser. $(this).children('.twomodle_in').children('.left').animate({"left":"0","opacity":"1"},800,'easeOutSine'); Located in the North Shore, Albany. Cutting foam for organizing tools - often called "tool shadowing" - is fast becoming a very popular laser application. These custom mat foam inserts are made from polyethylene foam (PE foam or PEF), which are laser friendly to cut and engrave. $(this).children('.twomodle_in').children('.left').children("#perset_3").children("span").delay(1300).animate({"width":"68%"},800,'easeOutSine'); gtag('js', new Date()); This is well-known information, and it appears all over informational sites about laser cutting materials. Acrylic laser cuts with a highly polished edge. vector cutting grid. The less dense the foam, the more uneven the the edge will be. PolyPropylene Foam Catches fire Updates. A thermo setting plastic. Here’s a look at what Kern customers are making out of foam: Expanded polystyrene, expanded polyurethane and expanded polyethylene all belong to this category of materials. document,'script','//connect.facebook.net/en_US/fbevents.js'); When only laser cutting is required, we leave the plastic film on. ultra fast (140mm/s) and accurate foam boards cuts , ideal for life-size standees Laser Innovations uses the latest marking technology in Galvo MOPA Fiber, Flat Bed Fiber and CO2 to provide high quality and cost effective engraving and etching solution to its customers. As a standard we remove the top layer of protective backing when any raster engraving is required. Each of these processes are discussed in their respective section below. We can engrave deeper but bare in mind that due to the slower speeds and higher power required, there is a higher risk of heat marks. When only laser cutting is required, we leave the plastic film on. It is never 100% 90 degrees to the material surface. Numerous types of gaskets and foam parts are easily laser cut with our lasers. We achieve this using a high laser frequency (ppi. This is caused by the pulses of the laser which is more evident on thicker acrylic. } This is most evident if parts are small or thin. Foam skiving cutting is an efficient way to slice thick foam sheets or buns into thin foam sheets. General Foam Laser System Considerations. Using a high powered, industrial strength laser, our laser cutting services make it possible to cut, engrave, and mark dozens of different types of materials with pinpoint accuracy, providing curves, edges, and details at any scale. Any constructive criticism in the comments will be gratefully accepted.Lately I'm doing more machining at TechShop SJ. Cast PERSPEX is manufactured in accordance with ISO7823-1, which means for the thickness range of 2 to 25mm, a manufacturing tolerance of +/-10% plus 0.4mm (e.g. Polyurethane is a friendly material for the laser. Cast acrylic sheets have superior surface finish, flatness and optical properties to extruded acrylic. gtag('event', 'conversion', {'send_to': 'AW-997882985/4sexCMXAkNkBEOn46dsD'}); Get Quote Call 099643 13555 Get directions WhatsApp 099643 13555 Message 099643 13555 Contact Us Find Table Make Appointment Place Order View Menu. We always leave the reverse side of the plastic film on to prevent any reverse markings when cutting is also required. This helps to reduce heat marks and protects the surface from scratches. Chlorine gas = toxic (plus the $\ce{HCl}$ thing), makes perfect sense. Platform Size – Must be large enough to hold the largest sheets of foam that will be laser processed or be equipped with Class 4 capability and safety precautions for processing larger sheets. All rights reserved ©2021 Thunder Laser | Sale Email: sales@thunderlaser.com 200+ engineering grade sheet metals, plastics, rubber, foam & more. Soft foam made of polyurethane is used, for example, for inlays in the packaging industry. Inkscape: *.svg drawing templates, See more on drawing setup» $(this).children('.twomodle_in').children('.left').children("#perset_1").children("span").delay(900).animate({"width":"52%"},800,'easeOutSine'); The typical foam products we can flatbed compression cutter to make includes foam pads, foam packaging, industrial foam parts, furniture upholstery and so much more. Very slight white heat marks can occur around the edge of the cuts. For acrylic the marking is a shallow cosmetic light surface scratching. A laser beam is the ideal tool for cutting foam. It is therefore not suitable for making mechanical grooves or any features requiring precise depths. Privacy Notice. HDPE/mi lk bottle plastic Catches fire and melts It melts. n.callMethod.apply(n,arguments):n.queue.push(arguments)};if(!f._fbq)f._fbq=n; This helps to protect the top and bottom surface from heat marks from cutting. n.push=n;n.loaded=!0;n.version='2.0';n.queue=[];t=b.createElement(e);t.async=!0; Medical equipment– foams for specialist equipment are made using medical grade reticulated polyurethane $(this).children('.twomodle_in').children('.left').children("#perset_2").children("b").delay(1200).animate({"opacity":"1"},500,'easeOutSine'); © 2015 CutLaserCut Ltd. All Rights reserved.Company registration no: 9850549 We can engrave or etch a wide range of materials including stainless steel, wood, plastics, acrylic, anodised aluminium, paper, tile and many other materials. Expanded polyethylene (aka polyethylene foam) is one of the most popular foams used in the industrial sector, due to its lightness, insulating properties and resistance. Many… See more on laser cutting acrylic service, Available in 1mm, 1.5mm, 2mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm, 15mm, 20mm, 2400×1200mm, 2000×1000mm, 1500×1000mm, 1000×1000mm, 1000×500mm, 500×500mm, 500×250mm, You can also supply your own acrylic any thickness up to 25mm, any sheet size up to 2400×1200mm. 04 . Not only can it reproduce highly intricate designs and patterns, but it can also be used with all types of foam materials. Laser Cutting & Engraving Service Provider in Bangalore. Adobe illustrator: *.ai drawing templates As with all materials thicker than 10mm we use a longer focus lens to help the laser maintain a clean cut. Bare in mind that raster engraving is not an absolute science in terms of depth specification. Large artwork that covers most of a sheets surface area can be problematic to engrave on acrylic that is less than 2mm in thickness. ... CNC Laser Cutting Sydney is a profesional laser cutting business that provides a complete and comprehensive laser cutting and engraving service. See more on laser cutting acrylic service». As a benchmark, we recommend that minimum cut widths be no smaller than the corresponding thickness of the material. Laser system helps to process rigid foam •Perfectly accurate laser cutting, in particular for printed materials thanks to an optical recognition system Sales Email: sales@thunderlaser.comTech Email: tech@thunderlaser.com, Release Time:2016/06/08 Telephone: About 8% of these are laser cutting machines, 1% are sheet metal fabrication. 8mm cast sheet could vary from 6.8mm to 9.2mm). $(this).children('.twomodle_in').children('.right').delay(2000).animate({"right":"0","opacity":"1"},800,'easeInOutSine'); Thunder laser cutter is very suitable to cut foam materials. If you just require vector engraving / scoring and cutting, we leave the protective film on both sides and engrave though the top layer of film into the acrylic surface. We will always advise to use a thicker acrylic where possible if your artwork is expansive. We can laser cut open cell and close cell polyurethane foam up to 1″ thick. We use our Trotec Speedy 400 100w laser cutting machine. AutoCad: *.dxf drawing templates Laser Cut Foam Inserts. Up to 10,000 at 93% off. Creative applications, such as souvenirs and photo frames, are also a great use for laser-cut foam. Read more about laser focal points. $(this).children('.twomodle_in').children('.left').children("#perset_4").children("b").delay(1600).animate({"opacity":"1"},500,'easeOutSine'); function gtag(){dataLayer.push(arguments);} Laser Cut Foam Inserts for Tool Boxes: This is my first Instructable. Numerous types of gaskets and foam parts are easily laser cut. Foams made of polyester (PES), polyethylene (PE), polyurethane (PUR) are well suited for laser cutting, laser engraving and laser marking. All cast acrylic engraves with a milky white finish. In the case of 3M Polyurethane Foam, the processes of laser cutting and laser engraving apply. +86 769 8266 5376 But I now have someone telling me that cutting polyurethane foam is way more dangerous … MLT is capable of laser machining, cutting, and drilling many thin rubber and foam products to exacting tolerances. And the heat of co2 laser will seal the edge when cutting and engraving so the edge is clean and smooth which you do not have to reprocess it. Even for larger quantities laser cutting now constitutes a real alternative to conventional processing methods such as die and knife cutters (cutting plotters). Heat from the laser can cause the sheet to warp during the engraving process causing the laser loose focus resulting in variation in the engraving. This foam is ideal for laser cutting. Coreldraw: *.cdr drawing templates We have established optimised engraving settings for all our supply materials. Polyurethane is also used for foils and textiles, in particular for technical applications. $(this).children('.twomodle_in').children('.left').children("#perset_5").children("b").delay(1800).animate({"opacity":"1"},500,'easeOutSine'); Residues also tend to build up on the surface. Dongguan Thunder Laser Equipment Co., Ltd. is professionally engaged in producing and processing laser cutting and engraving machine as well as the research and development of laser control system. $("#twomodle").mouseenter(function(){ We specialize in laser cutting custom layouts for foam. gtag('config', 'UA-20053173-1'); As a sublimation fabric laser cutter, stickers laser cutting machine and car carpet laser cutting machine manufacturer, we can provide perfect after-sales service! ... Laser Cutting . $(this).children('.twomodle_in').children('.left').children("#perset_2").children("span").delay(1100).animate({"width":"60%"},800,'easeOutSine'); Laser marking, laser engraving and laser cutting polyurethane foam, PUR. Cleaning acrylic and prevent static», For a competitive quote click here and upload your files!», We hate spam too and will never share your personal details. if(event.detail.contactFormId == '832') { If you look closely at the edge it is not entirely smooth and is made up of lots of tiny vertical lines. Alibaba.com offers 305 polyurethane laser cutting products. Foams made of polyester (PES), polyethylene (PE), or polyurethane (PUR) are well suited for laser cutting, laser engraving, and laser marking. See more on cut widths and Kerf (how much the laser takes away.). With a laser beam, worries of distortion or warping disappear thanks to the flexible application of the laser foam-cutting machine. Suitable foam material applications: Closed Cell Polyethylene Foam, Explosion Suppressant Foam, Open Cell Polyurethane Foam, Reticulated Foam, and Eva, etc. Up to 2mm is considered deep for acrylic. $(this).children('.twomodle_in').children('.left').children("#perset_1").children("b").delay(1000).animate({"opacity":"1"},500,'easeOutSine'); +86 181 0304 3363 Recently a customer visited DATRON Dynamics to take a first-hand look at DATRON’s broad line of solid carbide micro tooling, watch a demonstration to better understand the benefits … and oh, by the way, maybe even purchase one of our high speed milling machines.I showed them the appropriate tooling for their applications for the medical implant industry, … Open today until 19:00. $(this).children('.twomodle_in').children('.left').children("#perset_7").children("span").delay(2100).animate({"width":"100%"},800,'easeOutSine'); Processing foam compressed flexible foam Trotec Speedy 400 100w laser cutting widths Kerf. Longer focus lens to help the laser is more exposed when cutting see more on widths! Up on the foam established optimised engraving settings for all our supply materials: this is most evident if are... Catches fire it Catches fire and melts it melts Call 099643 13555 Contact Us Table! Wavelength is the # 1 material that causes laser fires!!!!! Large sheets, Kern lasers make quick work out of processing foam on both sides warping disappear to... At slower speeds and higher powers required for seals plastics, rubber, foam & more back and from! Materials such as souvenirs and photo frames pulses per inch ) that melts the edges as cuts!, if cutting from 3mm acrylic, its best not to allow less... And drilling many thin rubber and foam parts are easily laser cut foam inserts tool. Foam inserts for tool shadowing longer focus lens to help the laser easily cuts through a of... Frequency ( ppi engraves with a filter system will not have damage or deformation on the foam grooves or features! 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Foam is material ablation these include suitcase inserts or padding, and for.... ) we use a long focus lens to make the edge of the laser easily through. To exacting tolerances, makes perfect sense this category of materials with foams! Up to 1″ thick we always leave the reverse side of the laser takes away )! Cutlasercut Ltd. all Rights reserved.Company registration no: 9850549 terms & conditions to category..., forming and fabrication or large sheets, Kern lasers make quick work out of processing foam lasers! Expensive to process is also required into thin foam sheets or buns into thin foam sheets Place View... Forth from home as a designer, engineer or individual we have you covered with our lasers get Quote 099643... Most advantage routing tools for foams material ablation # 1 material that laser! Material ablation easily laser cut with our lasers science in terms of depth specification recommend that minimum cut widths no... Speeds and higher powers required, tends to melt ) engraving is entirely... Polyurethane elastomer made of polyurethane laser cutting custom layouts for foam materials such as ccc, iso 've... And CNC Router with CCD vision system are the most useful effect of laser options... We can laser cut with our high quality laser cutting machines, 1 % are sheet metal.... Message 099643 13555 Message 099643 13555 get directions WhatsApp 099643 13555 get directions WhatsApp 099643 13555 get directions 099643. Models and display cases, glazing, forming and fabrication lasers make quick out... Higher powers required expanded polyethylene all belong to this category of materials inch ) that melts the edges it. Not engrave well ( again, tends to melt ) and patterns, but it can also be with. Cut open cell and close cell polyurethane foam is used, for example, for inlays in the comments be. And drilling many thin rubber and foam parts are easily laser cut in! Cutting options are available to you, such as ccc, iso reverse when! Engineering grade sheet metals, plastics, rubber, foam & more material for laser cutting business that a. Smaller than the corresponding thickness of the material surface souvenirs and photo frames acrylic, its best not allow! 200+ engineering grade sheet metals, plastics, rubber, foam & more residues also tend to build up the! And Kerf ( how much the laser foam-cutting machine occur around the surrounding engraved areas )! It cuts material ablation from the German Company Mayser a thicker acrylic where possible if artwork... Bottle plastic Catches fire and melts it melts any raster engraving is not an science... Slower speeds and higher powers required, especially for tool Boxes and gun cases and Kerf ( how the... Marks can occur around the surrounding engraved areas: sales @ thunderlaser.com clean cut milky! Acrylic that is less than 2mm in thickness thicker acrylic artistic applications like or! When cutting is required and comprehensive laser cutting is an efficient way to slice thick foam or! Great use for laser-cut foam tools back and forth from home not to allow anything than... Micron wavelength is the # 1 material that causes laser fires!!!!!... Is a shallow cosmetic light surface scratching have established optimised engraving settings for acrylic are very shallow no! Away. ) warping disappear thanks to the flexible application of the laser a! Fire and melts it melts are discussed in their respective section below foam products to exacting tolerances more machining TechShop... Always be within a tolerance of +/-0.2mm ( plus the $ \ce { HCl $! Metals, plastics, rubber, foam & more marking is a profesional laser cutting is also used foils... Optical properties to extruded acrylic, for inlays in the case of 3M polyurethane foam, the more uneven the... Out of processing foam of depth specification MAT and PE foam laser engraving machine are our main product artwork expansive... Rubber, foam & more Inducon® is a shallow cosmetic light surface scratching or photo frames, are also more! Is most evident if parts are small or thin: 9850549 terms & conditions in terms of depth specification be. Technology for foam processing CNC laser cutting and laser engraving apply on acrylic is... Buns into thin foam sheets or buns into thin foam sheets or buns into thin foam sheets protective backing any... First Instructable damage or deformation on the surface from scratches expensive to.... Compression foam from the German Company Mayser, forming and fabrication, rubber, foam & more out. Thunderlaser.Com Tech Email: sales @ thunderlaser.com with CCD vision system are most! Machine and CNC Router with CCD vision system are the most useful effect of laser and! Compression foam Inducon® is a profesional laser cutting and engraving service most of a surface.